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Server AI Chip Heat Dissipation Principle

AI server chips dissipate heat primarily through liquid cooling systems that transfer thermal energy from high-power-density processors to external heat exchangers efficiently.

Heat Generation in AI Chips

Modern A

I chips, such as NVIDIA H100 and Blackwell GPUs, have extremely high power densities, often exceeding 1,000 W/cm² per chip, with total server rack power reaching over 100 kW. This intense heat arises from high transistor counts, leakage currents in sub-3nm architectures, and the massive energy demands of AI workloads like large model training. Traditional air cooling is insufficient for these densities, as it struggles to remove heat efficiently beyond 8–10 kW per rack.

Liquid Cooling Principles

Liquid cooling is the primary solution for AI server heat dissipation. The principle relies on direct heat transfer from the chip to a circulating coolant, which carries the heat away to a heat exchanger. Key methods include: Direct-to-Chip (D2C) Cooling: Metal cold plates are mounted directly on CPUs or GPUs.

A coolant, typically a water-glycol mixture, flows through channels in the cold plate, absorbing heat at the source. This method is highly efficient because it removes heat before it spreads into the server chassis.

Single-

Phase vs.

Two-

Phase Cooling: In single-phase systems, the coolant remains liquid throughout, while in two-phase systems, the coolant may boil, absorbing latent heat for higher thermal efficiency. Immersion Cooling: Servers are submerged in dielectric liquids, which absorb heat directly from all components. Boiling immersion can further enhance heat transfer.

Cooling Infrastructure Components

Effective heat dissipation requires a cooling ecosystem: Coolant Distribution Units (CDUs): Regulate temperature, flow, and pressure of the coolant, isolating the IT loop from facility water systems.

In-

Rack Manifolds: Distribute coolant to multiple cold plates within a rack, ensuring uniform flow and leak-proof connections. Rear Door Heat Exchangers (RDHx): Capture residual heat from server exhaust air, improving overall energy efficiency. Outdoor Heat Rejection Systems: Transfer heat from the coolant to the environment, completing the thermal loop.

Energy Efficiency and Reliability

Liquid cooling not only enables higher chip performance but also reduces energy consumption and improves reliability. By maintaining precise temperature control, it prevents thermal throttling and hardware damage, while lowering the need for extensive air conditioning and reducing noise levels. This approach aligns with data center efficiency goals, such as maintaining a low Power Usage Effectiveness (PUE) ratio.

Summary

The principle of AI server chip heat dissipation is direct thermal extraction using liquid as a high-capacity heat carrier, supported by cold plates, CDUs, and heat exchangers. This system overcomes the limitations of air cooling, enabling high-density AI workloads while maintaining energy efficiency and hardware reliability.

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This reference is intended for preliminary fiber and communications infrastructure research. Optical interface, fiber type, port or core capacity, electrical input and output, enclosure protection, cooling, installation limits and applicable standards must be verified for the specific project.

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